Toyota recalling first-generation Prius over steering issue

(June 1, 2011) TORRANCE, Calif. — Toyota today announced that it will conduct a voluntary safety recall involving approximately 52,000 first-generation 2001 through 2003 Prius vehicles sold in the U.S. to replace the electric power steering pinion shaft attachment nuts.

The announcement is for U.S. vehicles included in Toyota’s global recall of 106,000 vehicles.

If the steering wheel is repeatedly and strongly turned to the full-lock position, there is a possibility the nuts securing the pinion shaft in the steering gear box assembly may become loose. If the vehicle is continuously operated in this condition, over time, the customer will gradually notice significant increased steering effort when making a left turn.

Toyota dealers will install improved nuts that secure the pinion shaft at no charge to the vehicle owner. The repair will take approximately 4 hours depending upon the dealer’s work schedule.

Owner notification letters by first class mail will begin in early July, 2011.

Separately, Toyota said it received the first complaint in Japan in August 2007. Since then, there have been a total of 28 complaints in Japan and one from the United States.

Toyota is investigating one minor accident that may be linked to the problem. The Prius, now in its third generation, is the world’s best-selling hybrid vehicle.