BMW and Redwood team up to recycle lithium-ion batteries



(September 20, 2024) BMW of North America and Redwood Materials have announced a partnership to recycle lithium-ion batteries from all electric, plug-in hybrid-electric, and mild hybrid BMW, Mini, Rolls-Royce, and BMW Motorrad vehicles in the U.S. The partnership demonstrates a shared commitment to sustainability, and is the next step towards creating a closed-loop circular value chain for lithium-ion batteries in the U.S.



Redwood Materials will work directly with BMW Group's extensive network of close to 700 locations across the U.S., including dealerships, distribution centers, and other facilities to recover end-of-life lithium-ion batteries and ensure critical minerals like nickel, cobalt, lithium, and copper are recycled and refined.

Ultimately, 95% - 98% of these critical minerals will be returned to the battery supply chain to build increasingly sustainable electric vehicles. The materials inside of a battery are nearly infinitely recyclable and are not consumed or lost in their lifetime of usage in the vehicle. Additionally, Redwood’s processes have a significantly smaller environmental impact than conventional mining or other recycling technologies, reducing energy by 80%, CO2 emissions by 70%, and water by 80%. 





“Together with Redwood Materials, BMW is laying the groundwork for the creation of a fully circular battery supply chain in the U.S.,” said Denise Melville, Head of Sustainability, BMW of North America. “We have said before that the future of BMW was electric, digital, and circular, and this agreement brings us a step closer to meeting that goal.” 



Redwood Materials currently operates a campus in Reno, Nev., where battery components are recycled, refined, and manufactured. A second Redwood Materials campus is under construction in Charleston, South Carolina, not far from BMW Group Plant Spartanburg and Plant Woodruff, where BMW will assemble at least six fully electric models, and the high-voltage battery packs for those vehicles, before the end of the decade. The company’s battery cell manufacturing partner, AESC is also nearby in Florence, SC.



BMW Group was among the first automakers to establish operations in South Carolina when it broke ground in Spartanburg in 1992. Over the past 30 years, the plant has expanded several times to its current size of 8-million-square-feet. With an annual capacity of up to 450,000 vehicles, Plant Spartanburg is currently the largest single BMW plant in the world.



“The transition to electric mobility presents a tremendous opportunity to rethink how we manage the batteries that power our clean energy future”, said Cal Lankton, chief commercial officer at Redwood Materials. “Our partnership with BMW of North America ensures responsible end-of-life battery management that will improve the environmental footprint of lithium-ion batteries, help decrease cost and, in turn, increase access and adoption of electric vehicles.”