Mercedes-Benz uses automation to drive new S-Class off assembly line

(July 3, 2017) SINDELFINGEN, Germany — Mercedes-Benz is entering a new dimension of motoring with its new S-Class and is raising the bar, in terms of production, for the automotive industry worldwide. For the official start-up of the luxury saloon in the Mercedes-Benz plant Sindelfingen, an S 560 4MATIC in drove independently off the final assembly line, without a driver at the wheel.

The vehicle then drove automatically nearly a mile to the loading area within the plant. In order to ensure that the car reaches its destination reliably, newly developed and patented technology is used.

Cameras, together with radar and ultrasonic sensors work in conjunction with powerful software to accelerate and brake the S-Class independently and ensure that it stays reliably on track.

“The new Mercedes-Benz S-Class sets worldwide standards for safety, comfort, connectivity, and is on the road to automated driving. The S-Class's independent journey from the production line to the plant's loading area shows the future of how we will be able to use driver assistance systems in production,” said Markus Schäfer, member of the Divisional Board of Mercedes-Benz Cars, Production and Supply Chain.

"We are taking the next step in the digitalization of our complete value-added chain. We are systematically applying Industry 4.0 in all areas from development and production through to the customer. Perhaps, in the not too distant future, a Mercedes-Benz will even find its own way from the production line to its new owner."

Now that the technical prerequisites for automated driving from the assembly line to the loading area have been put in place, the Sindelfingen plant is currently piloting the possible use of the system for series production and investigating its further potential.

The finished vehicles are currently driven from the assembly halls to the loading car parks by members of staff. A shuttle service then brings the employees back to their starting point. The pilot test provides an opportunity to gather practical experience for the future of “autonomous driving” on public roads, which can be used in for further development.



The start of production for the new and fundamentally updated S-Class brings the introduction of state-of-the-art manufacturing processes and cutting-edge Industry 4.0 solutions in the assembly area.

“Within our global production network, the Mercedes-Benz plant in Sindelfingen is the center of competence for upper-range and luxury-class vehicles. Within the production of the new S-Class, we combine the advantages of Industry 4.0 methods with the expertise and cognitive skills of our employees. The manufacturing of a perfect Mercedes-Benz S-Class depends on high-tech methods, but most importantly, upon the commitment and passion of our employees. We see evidence of that every day here in Sindelfingen,” said Michael Bauer, site manager and head of production at the Mercedes-Benz plant Sindelfingen.

Close integration with sophisticated IT systems and communication technology results in the optimization of the flow of materials, further improved flexibility and efficiency, and enhanced ergonomics for the workforce.