Ford F-150 only pickup to get a 'good' rating in IIHS overlap test

(April 12, 2016) DEARBORN, Mich. — The 2016 Ford F-150 SuperCab was the only full-size pickup to take home a “good” rating among the nameplates tested in the Insurance Institute for Highway Safety’s latest small-overlap crash test. The truck earned the rating after receiving crashworthiness upgrades following a shaky performance last year.

Class-leading crash test performance of the new Ford F-150 is enabled by the use of high-strength steel in the frame; high-strength, military-grade, aluminum alloy in the body; and smart engineering, which also help to save up to 700 pounds of weight to enable best-in-class ratings for towing, payload and EPA-estimated gasoline fuel economy.

Double-cab models of the Chevrolet Silverado 1500 and Toyota Tundra were rated “acceptable,” the IIHS’ second-best rating, while crew cab models of both trucks were one notch lower, at “marginal.” The Silverado’s results extended to its twin, the GMC Sierra 1500.

“From the moment our team set out to design and build the new F-150, we knew it had to be best-in-class,” said Raj Nair, Ford executive vice president, Global Product Development, and chief technical officer. “This Insurance Institute for Highway Safety Top Safety Pick is another example of Ford’s commitment to building the toughest, smartest, most capable and safest F-150 ever.”

A cross-functional group of Ford truck veterans worked thousands of hours to deliver improved durability, capability, fuel economy and safety. The team created 31 safety-related innovations including new structures that manage crash forces, and joining methods that were tested virtually with supercomputer simulations, then retested in Ford’s advanced laboratories to engineer the safest F-150 ever.

These smart innovations include a patented extruded aluminum roof crossmember and additional frame crossmember to help improve crash resilience.

To manage crash forces in the Insurance Institute for Highway Safety small overlap front crash test, Ford created a system of innovations that work together to help protect the driver. Nylon hinge pillar reinforcements save weight, and in conjunction with specially designed wheel blockers, work to control crash forces while also providing additional safety.

“The same innovative approach applied to every other attribute of the 2016 F-150 is exemplified in our commitment to safety,” said Nair. “We spent thousands of hours engineering, designing and developing multiple safety features that work together in the event of an accident.”